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Analysing the output of the thermal hydrolysis plant at WWTP Grevesmühlen

Actor: Zweckverband Grevesmühlen   ●   Year: 2018   ●   Address:

© IWAMA - Interactive Water Management projectThe aim of the thermal hydrolysis is to destroy the membrane of bacterias in the excess sludge with help of high pressure and temperature. In this process, water and nutrients within the bacterias are set free. This leads to several advantages, e.g. less sludge mass in the digestion, which leads to a higher detention time, which leads in turn to a higher biogas production and a better dewatering capacity of the digested sludge.

However, there might be also disadvantages, as it is not investigated, how much nutrients are set free from our sludge as a function of pressure and temperature. In cooperation with Aqua and Waste from Hanover the aim of this project was to understand which loads and concentrations are to be expected from the thermal hydrolysis.

Description

The analyses

© Grevesmuhlen WWTP / IWAMA - Interactive Water Management projectIn a laboratory scale an anaerobic digestion was simulated with sludge from both a laboratory scale and an industrial scale thermal hydrolysis unit. Each sludge-batch was hydrolyzed with a different combination of pressure and temperature. Several parameters were measured each day, for example sludge temperature, COD, nitrogen, phosphorus, dry matter and organic dry matter before and after the digestion. But also biogas parameters like the amount produced biogas, CH4, CO2, H2S and O2 were tested. Each sludge batch was digested up to 30 days.

First results

In the laboratory scale the amount of additional loads set free through hydrolysis were higher with decreasing temperatures of the sludge. In the industrial scale it was observed the other way round, which was the expected result.

Furthermore, there was less biogas produced from hydrolyzed sludge than from raw sludge. That came as a surprise. This might be because hydrolyzed sludge has more loads and the second step of the anaerobic digestion, the acidification, produces too many acids, which inhibits the whole anaerobic process.

The sludge was examined for organic dry matter and dewatering capabilities. In the laboratory scale the results met the expectations: Hydrolyzed sludge has a better dewaterability than raw sludge.

Benefits

The aim of the thermal hydrolysis is to destroy the membrane of bacterias in the excess sludge with help of high pressure and temperature. In this process, water and nutrients within the bacterias are set free. This leads to several advantages, e.g. less sludge mass in the digestion, which leads to a higher detention time, which leads in turn to a higher biogas production and a better dewatering capacity of the digested sludge. 

However, there might be also disadvantages, as it is not investigated, how many nutrients are set free from our sludge as a function of pressure and temperature. In cooperation with Aqua and Waste from Hanover the aim of this project was to understand which loads and concentrations are to be expected from the thermal hydrolysis.

Background information

Analysing the output of the thermal hydrolysis plant was conducted within Interreg Baltic Sea Region Programme 2014-2020 financed project IWAMA (Interactive Water Management project). Baltic Sea Challenge had close co-operation with IWAMA. The project activities concentrated on developing the capacity of water sector operators and pilot investments to increase energy efficiency and advance sludge handling. All project activities were targeted at better environmental state of the Baltic Sea through reducing nutrient input, optimizing energy consumption of the wastewater treatment plants, training water sector’s employees and ensuring the transfer of knowledge. The partners of the IWAMA project joined the Baltic Sea Challenge network. 

© IWAMA - Interactive Water Management project

 

Further information

Name: Mathias Peters   ●  Email: Mathias.Peters(a)Zweckverband-gvm.de   ●  Web page: www.zweckverband-gvm.de